12. REAR WHEEL/BRAKE/SUSPENSION Pulsar CK 125
ASSEMBLY Driver Handle
Pack all bearing cavities with grease.
Drive in the left bearing.
Install the distance collar.
Drive in the right bearing.
· Drive in the bearings squarely.
· Install the bearings with the sealed end
facing out.
Drive Chain Gear Side Collar
Install the drive chain gear and secure it with
the snap ring.
Apply grease to the dust seal and install it to
the bearing.
Install the side collar.
Snap Ring
INSTALLATION
Install the rear wheel in the reverse order of
removal.
· When installing the rear wheel, align
the groove on the brake panel with the
tab on the rear fork.
· After rear wheel installation, be sure to
adjust the drive chain slack and rear
brake pedal free play.
Torque: 6.08.0kg-m
REAR BRAKE
REMOVAL
Remove the rear wheel and rear brake panel.
INSPECTION
Measure the rear brake lining thickness.
Service Limit: 2.0mm replace if below
12-5
