10.CRANKCASE/CRANKSHAFT/TRANS-
MISSION SYSTEM/STARTER SPINDLE Pulsar CK 125
CRANKCASE REMOVAL Bolts
The following parts must be removed
before removing the crankcase:
· Cylinder head (Refer to Section 6.)
· Cylinder/piston (Refer to Section 7.)
· Starter motor/generator/left crankcase
cover/starter clutch/camshaft (Refer to
Section 8.)
· Clutch/gear shift mechanism (Refer to
Section 9.)
Remove the eleven crankcase attaching
bolts. Bolts Bolts
Separate the left and right crankcase halves.
Never pry the crankcase apart with a
driver to avoid damaging the mating
surfaces.
Slightly tap the crankcase to separate the
crankcase halves using a plastic hammer.
Gasket Transmission Fork Shaft
Remove the gasket and dowel pins.
Be careful not to lose the washer on the
gear shift spindle.
Dowel Pins
TRANSMISSION SYSTEM
REMOVAL
Remove the transmission fork shaft and
transmission forks.
Transmission Fork
10-3
