9. CLUTCH/GEAR SHIFT MECHANISM Pulsar CK 125
Install the set pin into the transmission drum
hole.
Install the gear shift cam, aligning the pin
hole in the gear shift cam with the set pin.
Then, tighten the bolt.
Torque: 0.81.2kg-m
· After the gear shift cam is installed, put
the stopper in the gear shift cam groove
and tighten the stopper bolt.
· Rotate the transmission drum to make
sure that the stopper operates properly.
Set pin
Install the gear shift spindle and washer.
During installation, make sure that the return
spring aligns with the crankcase tab.
Gear Shift Spindle Return Spring
Thrust Washer
Install the clutch outer and thrust washer.
Install the thrust washer with the chamfered
side facing up.
Install the clutch assembly.
Stagger the clutch friction disks and clutch
plates and then put them on the clutch center.
Then install the clutch center together with
the well-arranged friction disks and plates
into the clutch outer.
Install the circlip.
Install the circlip with the chamfered
side facing down.
20mm Circlip
9-7
