17. STARTING SYSTEM Pulsar CK 125
STARTING SYSTEM DIAGRAM............17-0 STARTER MOTOR ............................... 17-2
SERVICE INFORMATION.......................17-1 STARTER RELAY ................................ 17-5
TROUBLESHOOTING..............................17-1
SERVICE INFORMATION
GENERAL INSTRUCTIONS
· The removal of starter motor can be accomplished with the engine installed in the frame.
· Refer to Section 8-3 for the removal of starter clutch.
· When connecting the starting system wires, connect them securely to avoid hard starting due to
poor connection.
SPECIFICATIONS
Item Standard (mm) Service Limit (mm)
Starter motor brush length 8.5
TORQUE VALUES
Starter motor bolt 0.30.4kg-m
Starter motor cable lock nut 1.2kg-m
TROUBLESHOOTING
Starter motor won`t turn Lack of power
· Fuse burned out · Weak battery
· Weak battery · Loose wire or connection
· Faulty ignition switch · Foreign matter stuck in starter motor or gear
· Faulty starter clutch
· Faulty starter relay Starter motor rotates but engine does
· Poorly connected, broken or shorted wire not start
· Faulty starter motor · Faulty starter clutch
· Reverse rotation of starter motor
· Weak battery
17-1
