17. STARTING SYSTEM Pulsar CK 125
STARTER MOTOR
REMOVAL
Before removing the starter motor, turn
the ignition switch OFF and remove the
battery ground. Then, turn the ignition
switch on and push the starter button to
see if the starter motor operates properly.
Cable Lock Nut Mounting Bolts
Rear Cover Front Cover O-ring
Remove the starter motor cable lock nut.
Remove the two starter motor mounting
bolts and the motor.
DISASSEMBLY
Remove the two starter motor case bolts to
remove the front cover, rear cover,
commutator, housing and other parts.
Case Bolts
Commutator
INSPECTION
Inspect the removed parts.
Inspect the commutator for wear, damage,
discoloration and other visual faults. Replace
if necessary.
Clean the commutator if there is metal
powder between the segments.
Check for continuity between pairs of the
commutator segments and there should be
continuity.
Also, make a continuity check between
individual commutator segments and the
armature shaft. There should be no
continuity.
17-2
