6. CYLINDER HEAD/VALVES Pulsar CK 125
Plastic Hammer
Tap the valve stems gently with a plastic
hammer for 23 times to firmly seat the
cotters.
Be careful not to damage the valves.
Dowel Pins
CYLINDER HEAD INSTALLATION
Install the dowel pins and a new gasket onto
the cylinder.
Gasket
Cylinder Head Lock Nuts
Install the cylinder head.
Install the push bar guide plate and the four
cylinder head lock nuts.
Tighten the cylinder head lock nuts
diagonally.
Torque: 2.32.8kg-m
Install the cam follower shaft bolt, copper
washer and then tighten the bolt.
Torque: 1.82.3kg-m
Push Bar Guide Plate Cam Follower Push Bar
Shaft Bolt
Bolts
Install the two push bars.
Install the rocker arm set, bolts and copper
washers.
Tighten the center bolt first and then tighten
the left and right bolts.
Torque: 1.52.0kg-m
Rocker Arm Set
6-7
